Magic Software

How a Global Manufacturer Deployed FactoryEye Across 18 Plants in 18 Weeks

18

Plants Rolled Out

18 weeks

Scale Timeline

90 days

Pilot Sprint

The Challenge

A global industrial manufacturer with more than 25 sites was relying on a 25-year-old Excel-based quality reporting system that had become slow, fragile, and difficult to support. Reports could take up to 15 minutes to load, security concerns were growing, and plant teams were losing confidence in the data. After spending 18 months with a previous vendor and still failing to establish dependable end-to-end data integrity, leadership needed a partner that could quickly connect plant-floor and enterprise systems, centralize data, and support real-time decision-making at scale.

The Solution

Magic FactoryEye started with a focused proof of concept, then executed a structured pilot at a single plant to validate the full data lifecycle before scaling. The team deployed a browser-based approach, implemented IIoT-enabled data collection, and used Magic xpi to integrate plant-floor sources with enterprise systems for consistent, trusted reporting. Delivery followed short, KPI-driven sprint cycles: first proving functional end-to-end reporting, then incorporating operator-to-executive feedback, and finally standardizing rollout steps for rapid replication across plants.

The Results

  • FactoryEye achieved dependable data integrity between plant-floor systems and reporting in three weeks of the pilot
  • The legacy reporting environment was replaced with a modern web-based platform at the pilot plant
  • The solution scaled from one validated plant to 18 additional plants in 18 weeks
  • Virtual 30-minute training sessions enabled fast adoption without on-site training requirements
  • Leaders gained real-time visibility, reducing delays in identifying outages, downtime risks, and production issues
  • Plant teams improved scrap and downtime control through integrated alerts and better line-of-sight into operations

At a Glance

Customer
Global Industrial Manufacturer
Industry
Manufacturing

Magic Products Used

  • FactoryEye Smart Manufacturing
  • Magic xpi Integration Platform
  • IIoT Data Collection
  • Web-Based Reporting Portal

Campaign

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